fix(honda): arbitrate Alpha Long braking from compensated force

(cherry picked from commit 3a811e9622)

opendbc_repo/opendbc/car/honda/carcontroller.py

@@ -23,6 +23,20 @@ from openpilot.common.params import Params
 VisualAlert = structs.CarControl.HUDControl.VisualAlert
 LongCtrlState = structs.CarControl.Actuators.LongControlState
 
+BOSCH_BRAKE_FORCE_ON = -0.12
+BOSCH_BRAKE_FORCE_RELEASE = -0.02
+
+
+def update_honda_bosch_braking(braking: bool, gas_pedal_force: float, stopping: bool, long_active: bool) -> bool:
+  """Select Bosch brake mode from the same road-load-adjusted force used for gas."""
+  if not long_active:
+    return False
+  if stopping:
+    return True
+  if braking:
+    return gas_pedal_force <= BOSCH_BRAKE_FORCE_RELEASE
+  return gas_pedal_force < BOSCH_BRAKE_FORCE_ON
+
 
 def get_civic_bosch_modified_torque_lpf_tau(torque_cmd: float, prev_torque_cmd: float, v_ego: float) -> float:
   torque_delta = abs(float(torque_cmd) - float(prev_torque_cmd))
@@ -238,6 +252,7 @@ class CarController(CarControllerBase):
     self.steering_pressed_filter_s = 0.0
     self.steering_pressed_robust_prev = False
     self.bosch_last_gas = 0.0
+    self.bosch_braking = False
     self.bosch_gas_factor = self.param_store.get_float("HondaGasFactorParams", default=1.0)
     self.bosch_wind_factor = self.param_store.get_float("HondaWindFactorParams", default=1.0)
     self.bosch_wind_factor_before_brake = self.bosch_wind_factor
@@ -472,12 +487,16 @@ class CarController(CarControllerBase):
           self.bosch_last_gas = self.gas
 
           stopping = actuators.longControlState == LongCtrlState.stopping
+          bosch_braking = None
+          if not self.mvl_accord_mode:
+            self.bosch_braking = update_honda_bosch_braking(self.bosch_braking, gas_pedal_force, stopping, CC.longActive)
+            bosch_braking = self.bosch_braking
           self.stopping_counter = self.stopping_counter + 1 if stopping else 0
           if not self.mvl_accord_mode or mvl_radar_owned:
             can_sends.extend(
               hondacan.create_acc_commands(
                 self.packer, self.CAN, CC.enabled, CC.longActive, self.accel, self.gas, self.stopping_counter, self.CP,
-                gas_force=gas_pedal_force if self.mvl_accord_mode else None,
+                gas_force=gas_pedal_force, braking=bosch_braking,
               )
             )
         else:

opendbc_repo/opendbc/car/honda/hondacan.py

@@ -71,16 +71,21 @@ def create_brake_command(packer, CAN, apply_brake, pump_on, pcm_override, pcm_ca
   return packer.make_can_msg("BRAKE_COMMAND", CAN.pt, values)
 
 
-def create_acc_commands(packer, CAN, enabled, active, accel, gas, stopping_counter, CP, gas_force=None):
+def create_acc_commands(packer, CAN, enabled, active, accel, gas, stopping_counter, CP, gas_force=None, braking=None):
   commands = []
   min_gas_accel = CarControllerParams.BOSCH_GAS_LOOKUP_BP[0]
 
   control_on = 5 if enabled else 0
   if gas_force is None:
     gas_force = accel
-  gas_command = gas if active and gas_force > min_gas_accel else -30000
+  # Ordinary Bosch mode is selected from road-load-adjusted gas_force in
+  # CarController. A None value retains the separate MVL crossover behavior.
+  if braking is None:
+    braking = gas_force < min_gas_accel
+  braking = int(active and braking)
+  # Enforce actuator mutual exclusion again at the final CAN boundary.
+  gas_command = gas if active and gas_force > min_gas_accel and not braking else -30000
   accel_command = accel if active else 0
-  braking = 1 if active and gas_force < min_gas_accel else 0
   standstill = 1 if active and stopping_counter > 0 else 0
   standstill_release = 1 if active and stopping_counter == 0 else 0
 

opendbc_repo/opendbc/car/honda/tests/test_honda.py

@@ -7,13 +7,16 @@ from opendbc.car.structs import CarParams
 from opendbc.car import gen_empty_fingerprint
 from opendbc.car.honda.interface import CarInterface
 from opendbc.car.honda.carcontroller import (
+  BOSCH_BRAKE_FORCE_ON,
+  BOSCH_BRAKE_FORCE_RELEASE,
   CarController,
   get_civic_bosch_modified_steering_pressed,
   get_civic_bosch_modified_torque_lpf_tau,
   get_honda_bosch_wind_brake_mps2,
+  update_honda_bosch_braking,
   update_honda_bosch_live_learning,
 )
-from opendbc.car.honda.hondacan import create_lkas_hud
+from opendbc.car.honda.hondacan import create_acc_commands, create_lkas_hud
 from opendbc.car.honda.fingerprints import FW_VERSIONS
 from opendbc.car.honda.values import CAR, DBC, HONDA_BOSCH, HONDA_BOSCH_TJA_CONTROL, CarControllerParams, HondaFlags, HondaSafetyFlags, \
                                      HondaStarPilotFlags
@@ -26,6 +29,73 @@ def get_test_toggles() -> SimpleNamespace:
 
 
 class TestHondaFingerprint:
+  @staticmethod
+  def _acc_control_values(active, accel, gas=500, gas_force=0.5, braking=False):
+    class FakePacker:
+      @staticmethod
+      def make_can_msg(name, bus, values):
+        return name, bus, values
+
+    can = SimpleNamespace(pt=1)
+    cp = SimpleNamespace(carFingerprint=CAR.HONDA_CRV_5G)
+    commands = create_acc_commands(FakePacker(), can, True, active, accel, gas, 0, cp, gas_force, braking)
+    assert commands[-1][0] == "ACC_CONTROL"
+    return commands[-1][2]
+
+  def test_bosch_acc_commands_reject_fault_route_gas_brake_conflict(self):
+    # Route 00000002--aa8501ddcb broadcast P061B while Alpha Long sent
+    # approximately accel=-0.27, positive gas, and both brake bits. Drag/grade
+    # compensation calculated positive gas, so same-domain arbitration keeps
+    # propulsion without reproducing the simultaneous request.
+    braking = update_honda_bosch_braking(False, 0.2, False, True)
+    values = self._acc_control_values(True, -0.27, gas=160, gas_force=0.2, braking=braking)
+
+    assert values["GAS_COMMAND"] == 160
+    assert values["ACCEL_COMMAND"] == pytest.approx(-0.27)
+    assert values["BRAKE_REQUEST"] == 0
+    assert values["BRAKE_LIGHTS"] == 0
+
+  @pytest.mark.parametrize("active", [False, True])
+  @pytest.mark.parametrize("accel", [-3.5, -0.27, -0.2, -0.1, 0.0, 0.01, 2.0])
+  @pytest.mark.parametrize("gas_force", [-0.5, 0.0, 0.5])
+  @pytest.mark.parametrize("braking", [False, True])
+  def test_bosch_acc_commands_never_request_gas_and_braking_together(self, active, accel, gas_force, braking):
+    values = self._acc_control_values(active, accel, gas_force=gas_force, braking=braking)
+
+    assert not (values["GAS_COMMAND"] > 0 and values["BRAKE_REQUEST"] == 1)
+    assert not (values["GAS_COMMAND"] > 0 and values["BRAKE_LIGHTS"] == 1)
+    if values["GAS_COMMAND"] > 0:
+      assert active
+
+  def test_bosch_acc_commands_preserve_road_load_gas_above_brake_threshold(self):
+    # Suppressing this positive drag/grade-compensated gas from raw accel
+    # causes the acceleration/coast cycle seen in full E2E road testing.
+    values = self._acc_control_values(True, -0.27, gas=500, gas_force=0.3)
+
+    assert values["GAS_COMMAND"] == 500
+    assert values["ACCEL_COMMAND"] == pytest.approx(-0.27)
+    assert values["BRAKE_REQUEST"] == 0
+    assert values["BRAKE_LIGHTS"] == 0
+
+  def test_bosch_acc_commands_do_not_send_gas_without_positive_force(self):
+    values = self._acc_control_values(True, 0.2, gas=500, gas_force=-0.4)
+
+    assert values["GAS_COMMAND"] == -30000
+
+  def test_bosch_braking_uses_force_hysteresis(self):
+    braking = update_honda_bosch_braking(False, BOSCH_BRAKE_FORCE_ON - 0.01, False, True)
+    assert braking
+
+    braking = update_honda_bosch_braking(braking, -0.05, False, True)
+    assert braking
+
+    braking = update_honda_bosch_braking(braking, BOSCH_BRAKE_FORCE_RELEASE + 0.01, False, True)
+    assert not braking
+
+  def test_bosch_braking_preserves_stopping_and_resets_inactive(self):
+    assert update_honda_bosch_braking(False, 0.5, True, True)
+    assert not update_honda_bosch_braking(True, -1.0, False, False)
+
   def test_honda_lkas_hud_shows_lane_lines_when_lateral_only_is_active(self):
     class FakePacker:
       @staticmethod